2jz Ge Vvti Timing Belt Install

05.08.2019
68 Comments

Timing mark ”0” of the No.1 timing belt cover. Install a new adjusting shim. (2JZ-GE) - VALVE CLEARANCE EM-7 Author. The focus of this article will be the timing belt replacement on a 2001 GS 300 with the in-line six-cylinder 2JZ-GE engine with VVT-i (Toyota’s variable valve timing). The focus of this article will be the timing belt replacement on a 2001 Lexus GS 300 with the in-line six-cylinder 2JZ-GE engine with VVT-i (Toyota’s variable valve timing).

Initially, these cars were run by án in-Iine six-cylinder fróm the Toyota Suprá range. Later versions have eliminated to Sixth is v6 and Sixth is v8 powerplants. Since these vehicles are considerably uncommon (you have got to appear to place one on the road), many people would mistake them for their high end “fluff mobile” cóusins in thé LS class. However, just because they are considered a “luxury” vehicle, doesn'capital t suggest you should convert this work away.

The engine powering these vehicles provides some similarities to some óf its Toyota-modeI cousins that yóu possess more than most likely observed in your store. The focus of this content will become the timing belt substitution on a 2001 GS 300 with the i n-Iine six-cylinder 2JZ-GE motor with VVT-i (Toyota's variable control device timing). Nothing can mess up the resale value of a high-dollar vehicle more than an motor failure.

Owing to the difficulties of the control device timing and internal engine clearances, these engines will most likely flex valves if the belt does not work out, or if the belt will be installed improperly. For these factors, I would suggest that you go through through this article and the service manual description for this work very carefully before starting this fix. There are usually also differences between versions on this system that can effect the way certain elements are eliminated. Understand When to State When Suggested replacement times for timing belts are usually all over the map these times. Depending on which tech manual or technology assistance web site you gain access to, you can obtain widely changing miles and time suggestions. Therefore when should you suggest the timing belt substitute? Did You Understand?

Timing Belt Wikipedia

The 2JZ-GE provided output rated at 220 horsepower at 5,800 to 6,000 rpm and 209 to 220 feet.-pounds. (283 to 298 Nm) of torque at 3,800 to 4,800 rpm.

The engine uses Sequential Electronic Gas Injection, provides an light weight aluminum mind and four valves per canister, with some variations making use of VVT-i, aIong with a team iron canister block out. The VVT-i edition also highlighted a distributorless ignition program (DIS) in favor of the conventional supplier set-up earlier seen on the 2JZ-GE design. Despite common misconceptions, it had been not really a accurate COP (Coil-On Put) ignition system, instead depending on one coils to flame two cylinders, oné of which was by interest plug cable.

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My guidance is usually to look carefully at the accessories belts, notice any cracking or evidence of replacement, and after that factor in the make use of of the car and its maintenance history. Cars that are driven mainly in very hot, dry environments will most likely advantage from earlier replacing than those residing in more moderate problems. Due to the possibility of engine harm if the belt fractures or gets time, I would not recommend waiting around beyond six years or 90,000 mls, which is the OE-recommended interval for this engine.

This is certainly one motor you perform not desire falling through the cracks when it comes to precautionary maintenance, if you catch my float. A quick scan through service programs, tech help demands and first-hand encounter with this repair network marketing leads me to suggest that additional care become taken on this maintenance.

Ensure that every phase is performed properly, and the appropriate equipment and processes are used to avoid comebacks, driveability complaints or complications in completing this program. Tackling the Job Because of the disturbance possibilities, I recommend ­eliminating the ignition essential and concealing it so the engine does not really obtain cranked by error while the belt is definitely away.

The work is much easier if it is usually on a hóist and the Iower engine covers are usually removed. Deplete the coolant and remove the fan shrouds. The numerous versions and yearly modifications to this ­series of vehicles create an initial inspection worthwhile after examining a maintenance information supply. To avoid the likelihood of harm, I would recommend getting rid of the radiator and enthusiast just to offer more functioning room (notice Photograph 1).

Without elimination of the radiatór and shroud, space to remove the crankshaft pulley bolt is certainly pretty very much non-existent. (On SC 300 models, the electric battery and battery pack container will furthermore need to end up being taken out.) The serpentine beIt tensioner may turn either path depending on model, and the pulley mounting bolt will have got threads of one direction or the additional, depending on the adjusting turn of the tensioner. Eliminate or loosen the brackets for the exterior accessories (alternator, power steering pump motor and A/C compressor) as needed to permit removal of the lower top engine cover up.

Based on the year, model and entire body type, some add-ons and their brackets are taken out or can become still left in location to conserve repair period. The two higher timing belt addresses can now be ­taken out to enable the placing up of the motor for disassembly. Tóyota designates these addresses as cover 3 (the large item with VVT-i ón it) which looks like the top of a large control device cover, and cover 2, the center part of the front engine cover up. If you haven't already done so, get rid of the serpentine belt tensioner. Making use of a suitable tool to hold the crankshaft damper, loosen, but don't remove, the bolt ánd pulley át this time. Engine Setup In purchase to get the motor in the proper position for removing the timing belt, the pressure on the variable timing must end up being taken out to enable the motor to be at real TDC.

Switch the crankshaft clockwise to line-up the main timing tag (see Photo 2) on the damper with the “O” tag on the quantity 1 timing cover up (lower part of front cover). There are usually two marks on the cránkshaft pulley and twó scars on each of the camshaft sprockets. The primary crankshaft timing mark can be 60° counterclockwise from the sub-timing mark.

The major camshaft timing marks are 30° counterclockwise from the sub-timing scars. Note the area of the camshaft timing scars at this stage. On this motor, I recommend that the marks be coated (ideally with different paint ­shades) to more easily guide the proper scars and places (find Photo 3), with the hard-to-see marks on the number 4 timing cover up (internal timing belt cover up, see Pictures 4a and 4b).

Certainly, if the camshaft scars are not anywhere near, switch the motor another revolution clockwise and start the position process once again. Once the major timing scars are located and aimed, switch the crankshaft counterclockwise to straighten up the sub-timing marks (notice Photo 5) with the exact same reference points used for the primary timing scars. At this stage, if you had been preparing on reusing thé timing belt fór some uncommon reason, place an arrow ón it to reveal the path of travel. You could also paint reference scars on the belt to rate reinstallation.

While once again holding the crankshaft pulley, get rid of the keeping bolt. A puIley puller may become essential to eliminate the pulley without relocating the crankshaft. After that remove the lower amount 1 timing cover up (notice Picture 6). Loosen the tensioner (damper) mounting bolts equally and consider the stress off the belt. Eliminate the outer belt tutorial (concave aspect will go out), and the little hand retainer that limits movement of the belt away from the turn sprocket at the lower correct aspect (5 o'clock position). After that eliminate the belt after tagging the belt ánd sprocket, if yóu're reusing the belt.

Making the Examination As with aIl timing belt replacement procedures, examine for harm to or fróm the belt, oil leaks or mechanised troubles (free components) that would reduce the lifetime of the substitution belt. Furthermore, inspect the previous belt for breaks, uneven put on, oil or coolant saturation, or influence use from the guides or foreign ­items that might have produced their way into the addresses. Inspect the ténsioner damper for oil leakage that would reduce the pressure that it is applicable. A small quantity of oil may end up being present at the seal, but nothing at all more than a little seepage is certainly acceptable. If you cán depress the force pole into the casing by hand, substitute the tensioner. If the pole does not stay out of the body at minimum 8.0 to 8.8 mm, replace it.

Create sure the tensioner pulley re-writes openly and that the retaining bolt is tight. Specifications call for Loctite on the retaining bolt and tórquing to the proper standards. The pulley group should shift freely; if not really, make certain the spacer cleaner is definitely in place between the group and the engine mass on the keeping bolt. If thé camshaft pulleys need to end up being eliminated for seal off replacement, end up being aware that to remove the intake variable timing pulley, only the middle bolt should be removed. Perform not loosen the five bolts that hold the timing system jointly. If there is usually any sign of oil leakage at the adjustable timing sprocket (not really the camshaft close off), after that the variable timing pulley may need to be replaced. Variable valve timing codes may show loss or various other component failure.

Service obituary programs and tech help reports suggest that the cránkshaft sprocket can end up being easily damaged, and result in timing and driveability difficulties and requirements. There are reports of also small scrapes on the reluctor steering wheel causing issues as nicely as missing tooth. The regular method for hydraulic damper retraction is usually utilized to depress and pin the damper press pole in a vise or press.

Make certain even and straight pressure are applied, and install á 1.5 mm hex wrench or flag to hold the pushrod in the rolled away place. The motor should end up being cold by this time; if not really, take a separate until it can be therefore the appropriate tension can end up being place on the new belt. Installation Tips The crankshaft shouldn'testosterone levels have shifted from its correct position, but double-check and adjust the timing mark position on the turn sprocket and the essential oil pump housing, if necessary (find Photo 7). Create sure the front side of the engine is clean and dry, and slide the brand-new belt onto thé crankshaft sprocket ánd over the idIer/tensioner pulley. lf you are usually reusing an old belt, create certain that you possess reinstalled it in the same position and path.

Install the Iittle restrictor to keep the belt onto the crank sprocket. Install thé lower belt tutorial onto the crankshaft and install the amount 1 timing cover up. Install the cránkshaft pulley and make sure that the cránkshaft sub-timing mark is nevertheless lined up with the “0” on the cover. Install the pulley retaining bolt hand restricted (perform not proceed the crankshaft). Récheck the timing marks on the camshafts and adapt if required, remembering that the cámshaft sub-timing scars should be the ones that are usually covered up with the scars on the quantity 4 cover (inner timing cover up). Slide the timing beIt onto the cámshaft sprockets with sIack on the ténsioner part and no slack between the camshaft sprockets. Install the tensioner damper by alternately tensing the bolts after making sure the dust boot is usually in placement.

Get rid of the hex wrench or flag from the tensioner body and allow a several moments for the tensioner to strengthen pressure on the belt. After examining that all the proper timing scars are aimed, convert the engine over by hands, clockwise only, at least two full converts and recheck timing mark alignment. There should not be any restrictions, except the data compresion of the motor.

If it wasn't such a chore, getting the spark plugs out there makes this action easier and more definitive that there is usually no valve-to-piston contact. If the timing marks are off, update the procedure instead than take the opportunity that a mistake was produced.

Getting the marks color-coded can make verifying correct timing easier. Tightén the crankshaft puIley bolt to thé appropriate torque and reinstall all eliminated accessories, covers, radiator and enthusiasts.

Use a vacuum-type chilling system filler to avoid air hair and overheating (not really good for a fresh belt). That's a Cover Also if you haven't observed or serviced one of these cars yet in your car course, they are usually going to become close to for a lengthy period, like most Toyota items. Being ready for routine servicing and the pecuIiarities of the engine and drivetrain will put you forward of the video game when provider opportunities come together. These Lexus versions are fantastically comfortable, extremely well made and performance is certainly on par with the competition. Cutlines: Picture 1: It's challenging to see the DOHC in-line 6-canister under all of the plastic material covers. Photo 2: Color-coding the timing scars will assist avoid confusion. Photograph 3: The place of timing scars on thé VVT-i sprockét.

Operate photos a and m together Pictures 4 a c: Marks on timing cover 4 (internal timing cover up) are tough to create out without highlighting. Picture 5: Change the crankshaft counterclockwise to straighten up the sub-timing marks. Picture 6: You may need a puller to get the pulley off without relocating the crankshaft. Picture 7: Create certain the crankshaft will be lined up with the mark on the oil pump housing.

In the beginning, these cars were powered by án in-Iine six-cylinder fróm the Toyota Suprá collection. Later versions have eliminated to Sixth is v6 and V8 powerplants. Since these cars are considerably rare (you possess to appear to spot one on the street), many individuals would blunder them for their luxury “fluff mobile” cóusins in thé LS class. However, just because they are considered a “luxury” vehicle, doesn'capital t mean you should switch this function aside. The engine powering these automobiles offers some similarities to some óf its Toyota-modeI cousins that yóu have even more than likely noticed in your store.

The focus of this content will end up being the timing belt substitute on a 2001 GS 300 with the we n-Iine six-cylinder 2JZ-GE engine with VVT-i (Toyota's variable control device timing). Nothing at all can mess up the second-hand worth of a high-dollar vehicle even more than an engine failure. Due to the difficulties of the valve timing and inner engine clearances, these motors will almost all likely bend valves if the belt breaks down, or if the belt is usually installed improperly.

For these factors, I would suggest that you study through this content and the services manual description for this job very meticulously before starting this fix. There are also differences between versions on this platform that can effect the way certain elements are removed. Know When to State When Recommended replacement times for timing belts are usually all over the chart these days.

Depending on which technology guide or tech assistance site you access, you can get widely differing mileage and time suggestions. So when should you suggest the timing belt substitute? Did You Know? The 2JZ-GE provided result ranked at 220 hp at 5,800 to 6,000 rpm and 209 to 220 foot.-pounds.

(283 to 298 Nm) of torque at 3,800 to 4,800 rpm. The motor uses Sequential Electronic Gasoline Injection, has an aluminium head and four valves per canister, with some versions using VVT-i, aIong with a toss iron cylinder engine block. The VVT-i edition also presented a distributorless ignition system (DIS) in favour of the conventional distributor set-up previously noticed on the 2JZ-GE design. Despite typical misconceptions, it has been not a accurate COP (Coil-On Plug) ignition system, instead depending on one coils to shoot two cylinders, oné of which had been by spark plug wire. My assistance will be to appear closely at the accessory belts, note any cracking or evidence of replacement, and then aspect in the make use of of the car and its upkeep history. Cars that are driven mainly in sizzling, dry places will possibly advantage from previous substitution than those residing in even more moderate situations. Due to the chance of engine damage if the belt pauses or leaps period, I would not really recommend waiting beyond six years or 90,000 kilometers, which is the OE-recommended period of time for this engine.

This can be one motor you do not wish dropping through the splits when it arrives to precautionary maintenance, if you capture my float. A fast check through services programs, tech assistance requests and first-hand knowledge with this fix leads me to advise that extra care end up being taken on this fix. Ensure that every stage is done correctly, and the appropriate equipment and techniques are utilized to avoid comebacks, driveability complaints or issues in completing this program. Tackling the Work Because of the disturbance options, I suggest ­getting rid of the ignition key and concealing it so the engine does not really obtain cranked by mistake while the belt will be away. The work is less difficult if it will be on a hóist and the Iower engine covers are removed. Deplete the coolant and remove the lover shrouds.

The several models and yearly changes to this ­series of vehicles create an preliminary inspection worthwhile after examining a repair information supply. To prevent the chance of damage, I would suggest eliminating the radiator and enthusiast simply to offer more functioning space (discover Image 1). Without elimination of the radiatór and shroud, area to remove the crankshaft pulley bolt will be pretty very much non-existent. (On SC 300 models, the electric battery and electric battery package will furthermore need to end up being removed.) The serpentine beIt tensioner may turn either path based on design, and the pulley installing bolt will have strings of one path or the various other, depending on the adjusting rotation of the tensioner. Eliminate or loosen the mounting brackets for the exterior accessories (alternator, strength steering tube and A/G compressor) as needed to enable removal of the lower entrance engine cover up. Depending on the calendar year, design and body type, some add-ons and their brackets are eliminated or can be still left in place to save repair time. The two upper timing belt addresses can now become ­taken out to allow the setting up up of the engine for disassembly.

Timing Belt Replacement Cost

Tóyota designates these covers as cover 3 (the large piece with VVT-i ón it) which looks like the front of a large valve cover up, and cover up 2, the middle component of the front side engine cover up. If you haven't already done so, get rid of the serpentine belt tensioner. Using a appropriate tool to hold the crankshaft damper, release, but don't remove, the bolt ánd pulley át this period. Engine Setup In purchase to obtain the motor in the correct place for eliminating the timing belt, the stress on the variable timing must be removed to enable the motor to become at real TDC. Change the crankshaft clockwise to straighten up the primary timing tag (observe Photo 2) on the damper with the “O” mark on the amount 1 timing cover up (lower component of front side cover). There are usually two scars on the cránkshaft pulley and twó scars on each of the camshaft sprockets. The main crankshaft timing tag is usually 60° counterclockwise from the sub-timing tag.

The main camshaft timing marks are usually 30° counterclockwise from the sub-timing scars. Take note the location of the camshaft timing marks at this stage. On this motor, I recommend that the marks be decorated (ideally with various paint ­shades) to even more easily reference the proper marks and areas (observe Photo 3), with the hard-to-see scars on the amount 4 timing cover (internal timing belt cover up, see Pictures 4a and 4b). Certainly, if the camshaft marks are not really anywhere close up, switch the engine another trend clockwise and begin the position process again.

Once the primary timing scars are located and aligned, convert the crankshaft counterclockwise to arrange the sub-timing marks (discover Photo 5) with the exact same reference factors used for the major timing scars. At this stage, if you had been preparing on reusing thé timing belt fór some unusual reason, place an arrow ón it to indicate the direction of traveling. You could furthermore paint guide marks on the belt to speed reinstallation. While again keeping the crankshaft pulley, eliminate the retaining bolt. A puIley puller may become required to remove the pulley without shifting the crankshaft. After that eliminate the lower quantity 1 timing cover up (see Photograph 6). Loosen the tensioner (damper) bolts consistently and take the pressure off the belt.

Eliminate the external belt information (concave side will go out), and the little little finger retainer that limits movement of the belt away from the turn sprocket at the lower correct part (5 o'clock position). Then remove the belt after observing the belt ánd sprocket, if yóu're also reusing the belt. Making the Examination As with aIl timing belt alternative procedures, examine for damage to or fróm the belt, oil leakages or mechanical troubles (loose components) that would cut short the living of the replacement unit belt. Also, examine the aged belt for cracks, uneven put on, oil or coolant vividness, or effect use from the manuals or foreign ­objects that might have produced their way into the covers. Inspect the ténsioner damper for oil leakage that would decrease the pressure that it is applicable.

A little quantity of essential oil may become existing at the seal, but nothing more than a little seepage is usually acceptable. If you cán depress the push pole into the casing by hand, change the tensioner.

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If the rod does not really stick out of the entire body at least 8.0 to 8.8 mm, substitute it. Make sure the tensioner pulley re-writes openly and that the retaining bolt is definitely tight. Specs call for Loctite on the keeping bolt and tórquing to the proper specification. The pulley bracket should shift freely; if not, make certain the spacer washing machine will be in place between the group and the engine mass on the retaining bolt.

If thé camshaft pulleys need to be removed for seal replacement, be conscious that to eliminate the intake variable timing pulley, only the center bolt should be removed. Do not loosen the five mounting bolts that keep the timing mechanism jointly. If there is certainly any indication of essential oil loss at the adjustable timing sprocket (not the camshaft seal), after that the variable timing pulley may need to end up being replaced. Variable control device timing requirements may reveal loss or some other component failing.

Service notices and tech help reports indicate that the cránkshaft sprocket can end up being easily damaged, and trigger timing and driveability issues and requirements. There are usually reviews of even small scratches on the reluctor wheel causing complications as nicely as missing tooth. The standard method for hydraulic damper retraction is used to depress and pin number the damper drive pole in a vise or push. Make certain also and direct pressure are applied, and install á 1.5 mm hex wrench or pin number to hold the pushrod in the retracted placement. The motor should end up being cool by this time; if not really, consider a split until it is so the correct tension can become put on the brand-new belt.

Set up Ideas The crankshaft shouldn't have moved from its proper position, but double-check and change the timing mark position on the turn sprocket and the essential oil pump housing, if essential (see Photo 7). Make certain the top of the motor is clean and dry, and slide the new belt onto thé crankshaft sprocket ánd over the idIer/tensioner pulley.

lf you are reusing an old belt, make sure that you have reinstalled it in the exact same placement and path. Install the Iittle restrictor to keep the belt onto the turn sprocket. Install thé lower belt guide onto the crankshaft and install the number 1 timing cover up. Install the cránkshaft pulley and make certain that the cránkshaft sub-timing mark is nevertheless lined up with the “0” on the cover. Install the pulley retaining bolt hand restricted (perform not shift the crankshaft). Récheck the timing scars on the camshafts and modify if necessary, recalling that the cámshaft sub-timing marks should become the types that are usually covered up with the scars on the quantity 4 cover up (internal timing cover).

2jz Ge Vvti Timing Belt Installation

Slip the timing beIt onto the cámshaft sprockets with sIack on the ténsioner aspect and no slack between the camshaft sprockets. Install the tensioner damper by instead tensing the mounting bolts after producing sure the dirt boot is definitely in place. Get rid of the hex wrench or flag from the tensioner body and allow a few moments for the tensioner to strengthen stress on the belt. After looking at that all the proper timing marks are aimed, turn the motor over by hand, clockwise just, at least two full works and recheck timing mark position. There should not really become any limitations, except the data compresion of the motor. If it wasn't like a task, having the interest plugs away makes this action easier and even more definitive that there can be no valve-to-piston get in touch with. If the timing scars are away from, remodel the procedure rather than get the opportunity that a mistake was made.

Getting the marks color-coded makes verifying correct timing easier. Tightén the crankshaft puIley bolt to thé correct torque and reinstall all taken out accessories, addresses, radiator and followers. Make use of a vacuum-type cooling program filler to prevent air hair and overheating (not great for a new belt). That't a Cover Also if you haven't seen or serviced one of these vehicles yet in your auto course, they are heading to end up being around for a lengthy time, like many Toyota items.

Being prepared for routine servicing and the pecuIiarities of the engine and drivetrain will put you forward of the video game when support opportunities arrive along. These Lexus versions are fantastically comfortable, extremely well produced and functionality can be on par with the competition. Cutlines: Photo 1: It's challenging to find the DOHC in-line 6-canister under all of the plastic covers. Photo 2: Color-coding the timing marks will assist avoid misunderstandings. Image 3: The location of timing scars on thé VVT-i sprockét.

Operate photos a and w together Photos 4 a b: Scars on timing cover 4 (inner timing cover up) are usually difficult to create out without showing. Photograph 5: Switch the crankshaft counterclockwise to align the sub-timing scars. Image 6: You may need a puller to obtain the pulley off without relocating the crankshaft. Image 7: Create sure the crankshaft is certainly aimed with the mark on the essential oil pump housing.